Large-Scale SUV Step Production China

-- Steady & Reliable Manufacturer --

Technical Overview

Large-scale SUV step production utilizes a semi-automated assembly line capable of simultaneous production across multiple product variants. Our capacity is driven by investment in automated press brake forming, robotic welding, and synchronized coating systems. This infrastructure supports consistent monthly volumes of 10,000+ step units.

The quality assurance process is integrated directly into the production flow, featuring digital caliper inspection at critical stages and end-of-line functional and dimensional checks to maintain a defect rate below 100 PPM (Parts Per Million).

Introduction

As a high-capacity manufacturer in China, BHTC addresses the global demand for SUV accessories with unmatched scale and efficiency. Our Huzhou facility is a core asset, leveraging local supply chain maturity to deliver high-quality electric steps at a cost structure that benefits global wholesalers and distributors seeking volume purchasing power.

Our expertise in mass production ensures that clients benefit from economies of scale without any compromise on mechanical precision or electronic sophistication, guaranteeing reliable supply for market growth.

Applications

High-Volume Distributors: Partners in rapidly growing markets (e.g., Asia-Pacific, Latin America) who require predictable, large-quantity supply.
Retail Chains: Suppliers for national and international automotive retail chains that stock high-volume, standardized accessory kits.
Volume Private Label: Brands seeking dedicated, high-output production runs for their exclusive product lines.
Global Inventory Management: Clients who manage large, distributed inventories and rely on a single, high-capacity source.

Specification

Monthly Output Capacity	10,000+ Step Units (Standard Mix)
Quality Target	<100 PPM Defect Rate (Factory Goal)
Welding Precision	Robotic TIG/MIG Welding (High Consistency)
Coating System	Synchronized Conveyor E-Coat Line
Lead Time (Standard)	Optimized for 30-45 Days (Post-Order)
Inventory Buffer	Raw Material Buffer for Key Components
Packaging Density	Optimized for Container Loading (Cost-Efficiency)

Common Questions

Q: How do you guarantee consistent quality at high volume?
A: We implement automated quality gates, including fixture validation of mounting points after welding and computerized functional testing of the ECU and motor assembly before packaging.

Q: What is the typical lead time for a large-scale order (e.g., 5,000 units)?
A: For a product utilizing existing tooling, the standard production lead time is approximately 30 to 45 days, depending on the current order queue and specific finish requirements.

Q: Do you conduct factory audits for potential clients?
A: Yes. We welcome client representatives to conduct full factory and quality system audits at our Huzhou facility to confirm our capacity and process controls.

Core Features

Economies of Scale: Production volume allows for competitive unit pricing, maximizing profit margins for distribution partners.
Supply Security: Large-scale operations and strategic raw material buffering minimize risk from external supply chain disruptions.
Process Repeatability: High level of automation ensures dimensional consistency across all units, simplifying fitment for installers globally.
Efficient Logistics: Expertise in optimizing packaging density for 40-foot container loading reduces per-unit freight costs significantly.

Production & Customization Services

We employ Dedicated Project Managers for high-volume accounts to ensure communication efficiency and rapid resolution of production or logistics issues.

Customization Opportunities:

JIT (Just-In-Time) Delivery: Developing flexible shipping schedules to support clients utilizing JIT inventory management.
Multi-Product Container Loading: Managing mixed-product container loads to maximize freight efficiency for clients ordering a diverse catalog.
Automated Labeling: Providing automated application of client-specific UPC/EAN barcodes and localized regulatory labels directly on the packaging.

Material Selection Guide

Materials are procured in Bulk Quantities under long-term contracts to ensure stable pricing and consistent specification (e.g., 100 tons of Q345 steel per quarter).

The motors and gearboxes are custom-designed for High-Capacity Mass Production, utilizing common, reliable internal components to simplify long-term servicing and sourcing.

Packaging materials are selected for Maximum Density and Protection against damage during long-distance ocean freight.

about Bohai

R&D and manufacturing of mid-to-high-end SUV electric pedals.

Bohai Automotive Technology (Zhejiang Huzhou) Co., Ltd. was established in 2014. It is a technology-based enterprise specializing in R&D China Large-Scale SUV Step Production China Manufacturers and Wholesale Large-Scale SUV Step Production China Suppliers The company is located on the southern bank of the beautiful Taihu Lake in the hinterland of the Yangtze River Golden Triangle-Changxing County, Huzhou City, Zhejiang Province. It is about 150 kilometers away from Shanghai, Hangzhou, Nanjing, Ningbo, Suzhou, Wuxi and other large and medium cities.

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